Understanding Embedded Power Architecture
Selecting the ideal AC/DC embedded power supply is a critical architectural decision for system engineers, equipment manufacturers, and electronic design specialists.
What is an Open Frame Power Supply?
An Open Frame Power Supply consists of an uncontained printed circuit board (PCB) assembly designed to be integrated directly inside a protective host enclosure. With components exposed to the ambient environment inside the device, open frame power supplies rely primarily on natural convection or system-directed forced airflow for cooling.
Because there is no external heavy metal chassis, Open Frame PSUs provide exceptional power density, ultralight weight, and cost efficiency. They are widely utilized in medical diagnostic systems, compact industrial automation control panels, telecom equipment, and embedded computing systems where spatial volume is strictly constrained.
What is a U-Channel Power Supply?
A U-Channel Power Supply features components mounted inside a U-shaped aluminum chassis. This U-metal frame serves dual functions: acting as a robust mechanical barrier protecting internal componentry and functioning as a highly efficient conduction heat sink.
By transferring heat from switching MOSFETs, rectifiers, and transformers directly to the aluminum U-frame, engineers can mount the chassis against an external metal wall or cold plate. This enables fanless conduction cooling, making U-Channel power units ideal for high-vibration, sealed, dust-prone, or noise-sensitive industrial environments.
Technical Comparison: Open Frame vs. U-Channel
| Parameter | Open Frame Power Supply | U-Channel Power Supply |
|---|---|---|
| Mechanical Enclosure | Bare PCB with standoffs; no outer casing | Aluminum U-shaped structural metal frame |
| Primary Cooling Method | Natural free-air convection or forced airflow | Conduction via thermal cold plate & convection |
| Vibration & Shock Resistance | Moderate; depends on PCB thickness & mounting | High; robust mechanical support & frame rigidity |
| EMI / EMC Shielding | Requires system-level enclosure shielding | Enhanced localized shielding from metal channel |
| Thermal Management | Requires adequate airflow clearance inside cabinet | Can transfer heat directly to system chassis wall |
| Weight & Footprint | Ultra-compact, lowest weight profile | Slightly heavier due to aluminum metal chassis |
| Best Applications | Medical devices, IT equipment, compact electronics | Industrial machinery, outdoor sealed kiosks, robotics |
How to Choose: Which Architecture Fits Your Application?
When evaluating Open Frame vs U-Channel Power Supplies, engineers must consider the mechanical envelope, environmental working conditions, and thermal management capabilities of their target system:
- Choose Open Frame if: You have an existing forced-air cooling fan system, low total weight is paramount, budget optimization is essential, and safety isolation clearances are maintained by your primary outer enclosure.
- Choose U-Channel if: You operate in fanless environments, require sealed IP-rated IP65/IP67 enclosures, encounter intense mechanical vibration, or need direct heat dissipation onto a cold plate or chassis heat sink.
Company Profile
Leading global innovator and reliable manufacturer of premium switching power supplies since 2011.
Established in 2011, Huyssen Power is committed to being a better provider of power solutions. Our production lines include AC-DC power supplies, Din Rail power supply, Programmable power supply, Battery chargers, DC DC converters, etc.
We have more than 1300+ models. They are widely used in various fields such as industry, Aeronautics and Astronautics, communication, healthcare, EV cars, consumer electronics, LED lightings, etc.




Why Choose Us
Driving technological progress with continuous innovation, high standards, and custom design expertise.
Continuous Innovation
We know well that only by constantly innovating can we maintain a leading position in the fierce market competition. Therefore, we launch 2-3 new models of power supplies every month. These new products have not only been optimized and upgraded in terms of performance, but also deeply expanded in terms of functionality and applications. Our R&D team keeps up with industry trends, combines market demand, and constantly explores new technologies and applications to ensure that each new product can provide unique value to customers.
Quality Assurance (QA)
All of our products are engineered to meet worldwide safety standards. Quality and process control is insured using a variety of statistical sampling and analysis techniques throughout the manufacturing cycle. In addition, all products should pass a rigorous burn-in and fully automated final test before shipment. We have two production bases, one is in Shenzhen and the other is in Dongguan, with timely delivery.

Custom Design Service
Furthermore, Huyssen Power also offers the design service in order to meet customers' special requirements. If you can't find a suitable model from our catalog, our experienced R&D team can design a custom-made power supply to meet your needs. With over 22 years of R&D design experience in the power supply industry, we offer a total solution for you and would like to become your long-term power partner.
Featured Power Supply Solutions
Selected high-performance Open Frame, U-Channel, Enclosed, and Industrial Din Rail Power Supplies.
Customization Process
Our streamlined 8-step ODM/OEM workflow ensures exact engineering compliance from concept to volume delivery.
Manufacturing Capability
Huyssen Power: Diverse Solutions, Unwavering Reliability.

Advanced Production Capabilities
Our factory covers an area of over 2500 square meters and is equipped with advanced production equipment. We have three automated production lines and automated, precise, and efficient production processes.

High Annual Production Capacity
The annual production capacity of switch mode power supplies can reach over 430,000 units, supported by cooperative processing plants that cope with large-scale orders and urgent needs seamless delivery schedules.

Tailored Customization Services
We focus on customer needs and provide standardized and ODM/OEM customized services to meet their diverse technical requirements across varied industrial footprints.
Application Areas
Huyssen Power, as a professional power supply supplier, provides high-quality power solutions to customers worldwide.










Research & Development & Testing Setup
Our factory has strong research and development capabilities and advanced production equipment. Our R&D team consists of 6 experienced senior technicians who focus on innovation and design new power supplies every month to meet the needs of different customers.







Our Specialized Equipment

Power Aging Testing Equipment
Used to test the stability and reliability of products such as DC power supplies and power modules under long-term continuous load working conditions. Tests overvoltage, overload, and leakage current protection via computer software.

Power Comprehensive Testing System
Ensures the performance and reliability of power products under various working conditions through comprehensive performance testing, dynamic characteristics, safety, and long-term stability evaluation.

High & Low Temperature Chamber
Simulates natural extreme environmental conditions such as high/low temperature cycles to verify design adaptability and structural durability across temperature spectrums.
Certifications & Global Standards
Our products are engineered to meet worldwide safety standards, certified by international accreditation bodies.






Address
E Building, Songyuan Technopolis, Zhangge Community, Fucheng Street, Longhua District, Shenzhen, Guangdong, China
mandy@huyssenpower.com
0086-13570841067
AC/DC Power Supply
AC to DC Power Supply 0-48V 4000W with High PFC
3000W 60V Switching Power Supply
DC 12V 83.3A 1000W AC/DC Switch Mode Power Supply
AC to DC 36V 1500W Switch Mode Power Supply
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SMPS DC 60V 20A 1200W Switching Power Supply
ACDC 24V 500W High Quality Switching Power Supply
Din Rail Power Supply
Din Rail Power Supply 12V 60W MDR-60-12
24V 60W Din Rail power supply MDR-60-24
12V 240W din rail power supply
DR-120-24 Din rail power supply
NDR-480-48 Din rail power supply
NDR-120-24 Industrial Din Rail 120W 24V 5A Power supply
DC Power Supply
DC 100V 15KW Programmable Power Supply
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DC 100V 1000A 100KW programmable power supply
Open Frame Power Supply
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Buck Converter DC input 18-36V to DC 5V60A 300W SD-350C-5
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